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Poultry

Marel’s Sensor X Smart short detection system is the best solution on the market for detecting bones and foreign bodies in products such as chicken, turkey and red meat. The product is placed on the feed conveyor belt, which comes to the Sensor X machine, where the products are scanned and imaged. The image is analyzed by Marel’s special software and checked for bones and foreign bodies. Products that do not contain foreign bodies or bones are advanced to the exit belt. The products, which contain any foreign body or bones are removed from the flow automatically and fall into a crate at the exit of the system.

Special Features

  • Increasing the value & protection of the product
  • Reduced customer complaints about bones
  • Improved control and monitoring
  • Reduced labor costs

The Marel Compact Grader is used for weighing and sorting in a continuous flow of products. The weight of each piece is weighed on the belt and the arms advance it into packaging based on the set program on the sorting screen. The Compact Grader has benches on the left and right side for placing styrofoam, boxes, etc.

Special Features

  • Ability to create a fixed weight package
  • Easy installation – plug&play
  • Accuracy in weighing
  • User friendly operation

Technical Specifications

Version

CG450

CG600

CG900

Gates

2×3 or 2×4

2×3 or 2×4

2×3

Max. product length

250 mm

400 mm

700 mm

Max. product width

250 mm

250 mm

250 mm

Weight range

40-1500 g

40-3000 g

100-6000 g

Maximum machine capacity

160 pcs/min

120 pcs/min

80 pcs/min

The SmartLine Grader batches fresh and frozen poultry pieces of almost any size. It creates simple batches based on piece weight, count or minimum weight. In addition, it can intelligently create batches with fixed weight.

Special Features

  • Unique hygienic design
  • Combination of speed and accuracy
  • Friendly touch screen display
  • Easy to clean
  • Flexible sorting and batching
  • Available versions: single, double and triple lane

https://makelis.com/wp-content/uploads/2024/04/smartline-grader-16-chutes-scaled.jpg

Marel Multihead Weigher is suitable for the automatic weighing of fresh products, the creation of constant weight portions and the efficient propulsion to the next stage of the production process. The product will be fed to a rotating upper cone, which, through centrifugal force, will deliver the product to the entrance of the conveyor channels. Each conveyor channel is individually controlled by the channel computer (HMI) to start and stop the feeding of products.

Special Features

  • Made from stainless steel
  • Hygienic design
  • Reliable, fast and accurate fixed-weight batching
  • High throughput of up to 80 batches per minute
  • Unique load cell – with three years warranty

Multihead Marel weighing machine suitable for weighing frozen products, creating fixed weight portions and safely placing them to the next stage of the production process.

Special Features

  • Made from stainless steel
  • Hygienic design
  • Reliable, fast and accurate fixed-weight batching
  • High throughput of up to 60 batches per minute
  • Unique load cell – with three years warranty

Detection of soft foreign contaminants. Spectra performs a near 360° surface poultry breast fillet scanning, detecting and discarding fillets containing surface contaminants with great effectiveness and precision.

Special Features

  • Ergonomic and hygienic design
  • Fully automated process
  • Spectra detects foreign material that is not identified by X-ray, such as plastics, paper, rubber and wood
  • Environmentally friendly

The Marel SpeedBatcher creates bulk batches at high speed, automatically weighing raw material into sub-weights, which are then selectively combined to form the optimum batch weight. This capability enables the SpeedBatcher to outperform all conventional hopper systems in terms of both speed and accuracy. In addition, the unit is fully automatic from input to delivery.

Special Features

  • Powerful control features
  • High-speed precision
  • No meat residuals on the product
  • User friendly operation
  • Easy to clean
  • Maximum batch size 28 kg
  • Throughput up to 12 batches/min, depending on batch size and product type

Innovation robotic technology combined with state-of-the-art batching software to pack trays to a fixed-weight virtually eliminating giveaway. Meat, poultry and fish products are scanned and weighed on the RoboBatcher Flex. Robotic arms select pieces using these precise measurements to pack each tray to the pre-programmed fixed-weight and style. Any pieces out of spec can be by-passed, improving quality control and yield.

Special Features

  • No meat residuals on the product
  • Increase yield, efficiency and throughput
  • Significantly reduce the need for labor
  • Consistent, reliable results, independent of human factors
  • Optimize product quality and hygiene

The PW-Saw is a continuous automatic bandsaw that includes a scanning system designed to achieve precisely weighed slices in accordance with chosen weight-thickness parameters. The machine is suitable for frozen meat and fish and for fresh bone-in products.

Technical specifications

Dimensions (L x W x H):
4200 x 1300 x 2050 mm
Machine width with open doors (W):
3500 mm
Max. measurements of product (LxWxH):
700 x 250 x 250 mm
Band saw blade:
2680 x 16 mm
Maximum cut thickness:
280 mm

Additional information