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Processing

The degutting systems from Makelis are made entirely of stainless steel and food-grade plastic materials. Depending on the demand and production requirements, each degutting system is designed and manufactured individually.

Model with central tank

The fish are placed in a central basin with water and each side has work stations.
Upon receiving the fish, each worker places the fish in the special nozzle and by pressing a button at knee height, activates the vacuum system. In this way, the entrails are removed from the fish.
Each station has a tap with running water, a sink, a processing bench and a vacuum nozzle.

Model with conveyor belt system

The system features a belt connected system suitable to receive the fish in a main area and forward them automatically in front of the working areas.
Each side consists of plastic tables with sinks, vacuum nozzles and water taps. The operators receive the fish, then they manually gut the fish with the vacuum nozzle, then washes the fish with the use of the water tap and the sink and in case that they remove pieces with a knife they put them inside the crates with the use of a hole. After the processing is done the operator manually positions the finished fish in the center of the conveying system to automatically forward it outside of the system.

Special Features

  • Manufactured from stainless steel AISI304 and plastic materials suitable for the food industry
  • Electrical control panel
  • Vacuum pump of high performance
  • Control system of the pump for energy saving

All the machines and the constructions of Makelis are customized to each individual need.

σύστημα απεντέρωσης ψαριών, απεντέρωση, χειροκίνητη απεντέρωση, αφαίρεση εντόσθιων, degutting system, degutting, eviscerating, fish degutting

The gutted fish washer is specially designed for the inner and outer cleaning of the gutted fish coming from automatic gutting lines. The machine immerses the products inside cold water and cleans them thoroughly inside and outside with the use of air bubbles inside the tank. The conveyor belt transporting the fish outside of the system has water spray nozzles in order to finally clean the fish before packing.

Stainless steel “ice pockets” on the sides of the conveyor belt to manually insert ice
and keep the water temperature on a low level

Special Features

  • Made from stainless steel AISI 304 and plastic parts suitable for the food industry
  • Water level calibration
  • Speed control on the conveyor belt
  • Stainless steel filter
  • Water spray nozzles on the exit of the conveyor belt
  • Specialized air bubble blower
  • Water outlet

All the machines and the constructions of Makelis are customized to each individual need.

πλυντήριο απεντερωμένων ψαριών, πλυντήριο απεντερωμένων, πλυντήριο, degutted fish washer, degutted, eviscerated fish wash washer

The glazing machine of Makelis is suitable for glazing frozen products such us whole degutted fish or fillets. It is controlled automatically from a control panel. The machine glazes products by immersing them in running water of a specific temperature. Also, as the products exit the glazing machine, they are spayed with water by spray nozzles. The water is filtered to achieve higher yields and better end product quality.

 

Special Features

  • Manufactured completely from stainless steel and plastic parts suitable for the food industry
  • Immersion glazing function and with 1 point of immersion of the product in water – ‘waterfall’ function
  • Conveyor with flaps suitable for preventing products from sticking
  • Glazing with water spray nozzles
  • Joint for retracting the conveyor belt for better cleaning process
  • Fitted with water pump for water circulation and filters
  • Compact chilling unit
  • Waterproof control panel with speed control and adjustment
  • Water temperature control and adjustment device
  • Tube for water removal
  • Port for cleaning at the back of the machine
  • Placed on feet with adjustable height

All the machines and the constructions of Makelis are customized to each individual need.

γλασσαριστικό μηχάνημα, γλασσαριστικό, γλάσο ψαριών, glazing machine, glazing, fish glaze

The Deheading Table MS 2510 is a highly efficient manual deheading solution designed for easy handling of salmon. A rotating buffer system automatically transfers the deheaded fish smoothly to the filleting station.

Special Features

  • Improved workflow from deheading to filleting
  • Optimum work conditions for operators
  • Adaptive capacity, up to four workstations
  • Heigh-adjustable work platforms
  • Water spray guns

Almost all species of freshwater fish and sea fish can be perfectly skinned with the manual MAJA open-top fish skinners. The wide performance spectrum makes it possible to select the appropriate solution for each individual requirement during fillet skinning.

MAJA ESM 435/2

  • A universal machine for removing mainly strong, fresh and smoked fish skins, for example from salmon, codfish, plaice, sole and herring
  • For salmon and salmon trout
  • Also for silver skinning and for deep skinning
  • Hygienic design

MAJA EASY/2

  • Ideal solution for fish processors, fishmongers, fresh fish retail and supermarkets
  • For skinning of fish fillets with fine and very thin skin

Special Features

  • Quick, easy and efficient skinning
  • Suitable for many different fish species
  • Value-adding skinning process
  • High yield–no loss of precious meat
  • Gentle product handling
  • START/STOP of the skinning process controlled by comfortable foot pedal with ergonomic design
  • Both skinners have an integrated water-spray device to switch on or off according to the specific requirements of the product to be skinned

https://makelis.com/wp-content/uploads/2024/03/maja-easy2-fish-skinner-1280x898.jpg

Special Features

Version

ESM 435/2

EASY/2

Cutting width

434 mm

341 mm

Dimensions (LxWxH)

770×550/770×973 mm

753x621x994 mm

Power

0,55 kW

0,55 kW

Weight

115 kg

165 kg

Additional information

MAJA ESB derinding skinners are made for the safe derinding of flat meat cuts, poultry and fish through an infeed conveyor belt.

Special features

  • Easy handling, setup and upkeep
  • Perfect skinning result with maximum yield
  • One machine for all cuts
  • High operator safety
  • Fast changeover from one mode to another
  • Perfect skinning–improved product quality

Versions

 

Versions ESB 4434 4434/1 4600
Cutting width 434 mm 434 mm 599 mm
Dimensions (LxWxH) 853 mm 853 mm 1015 mm
Power 0,75 kW 0,75 kW 0,75 kW
Weight 235 kg 250 kg 280 kg

ESB 4434 V: Combined version for derinding and membrane skinning

Versions

Versions ESB 4434
Cutting width 434 mm
Dimensions (LxWxH) 853 mm
Power 0,75 kW
Weight 235 kg

Versions 4434/1
Cutting width 434 mm
Dimensions (LxWxH) 853 mm
Power 0,75 kW
Weight 250 kg

Versions 4600
Cutting width 599 mm
Dimensions (LxWxH) 1015 mm
Power 0,75 kW
Weight 280 kg

ESB 4434 V: Combined version for derinding and membrane skinning

Additional information

The Townsend OTM50 is an open-top skinner designed to easily remove membrane or thin skins from fishes and red meat without the loss of valuable meat. The machine’s flexibility also allows it to work efficiently with a variety of applications and products.

Special Features

  • Variable Frequency Drive (VFD) for optimum performance
  • Hygienic and ergonomic design
  • Illuminated indicator lights and E-stop for improved operator interface and safety
  • Easy to operate
  • Flexibility in setup to ensure performance
  • Fixed or adjustable base options
  • Made of stainless steel and non-corrosive materials

Special Features

Cutting width

506 mm

Dimensions (LxWxH)

723x844x975 mm

Power supply

230 V / 60 Hz / 1.5 kW
400 V / 50 Hz / 1.6 kW
480 V / 60 Hz / 1.5 kW

Weight

235 kg

Air consumption 311,5 l/min

https://makelis.com/wp-content/uploads/2024/03/townsend-otm50-membrane-skinner-1280x898.jpg

They are specially designed to separate the meat from the bones to obtain quality fibrous structured meat with high yield. The ergonomic design of the machines and the extreme attention paid to the design of each part enable optimum performances.

Specifically, the SM model range is equipped with a pre-breaking arm system which enables to feed the hopper with raw materials of big dimension without having tp pre-cut them.

Lima offers 42 different S models from 100 to 20.000 kg/h to match your type of raw product and throughput.

Special features

  • End product: Mechanically separated meat (MSM)
  • High quality of MSM
  • High yield from 40 to 45% on pork bones to 80 to 85% on whole chicken depending on raw material and models
  • Continuous operation with low energy consumption
  • Continuous operation with low energy consumption
  • Small footprint
  • Operator friendly

μηχανή διαχωρισμού, διαχωρισμός, διαχωρισμός κρέατος από οστό, διαχωρισμός από κόκκαλα, meat harvester, minced meat, meat harvest from bones

The MS1355 skinning machine is suitable for processing salmon and other kinds of fish respectively in size and texture.

Special Features

  • Easy handling, setup and upkeep
  • Perfect skinning result with maximum yield
  • High operator safety
  • User friendly operation

Technical Features

Cut-off length

355 mm

Cutting width

0,5 – 5 mm

Water consumption

10 l/min

Air connection

8 bar

Dimensions

1732x856x1250 mm

Power

1,1 kW

Weight

425 kg

The MS1710 double belt skinning machine is suitable for processing salmon and other kinds of fish respectively in size and texture.

Special Features

  • Easy handling, setup and upkeep
  • Perfect skinning result with maximum yield
  • High operator safety
  • User friendly operation

Technical Features

Cut-off length

2×355 mm

Cutting width

0,5 – 5 mm

Water consumption

15 l/min

Air connection

8 bar

Dimensions

1732x1422x1250 mm

Power

1,1 kW

Weight

725 kg